The 12th Five year development plan of the hottest

The 12th Five Year Plan for the development of synthetic adhesive and adhesive tape industry

I. current situation and development trend of the industry

(I) current situation of the industry

China's adhesive production increased from 2.56 million tons in 2005 to 4.05 million tons in 2009, an increase of 58.2%, with an average annual growth rate of 12.15%. The sales volume increased from 25.3 billion yuan in 2005 to 52.6 billion yuan in 2009, an increase of 107.90%, The average annual growth rate is 20.08% (the above data do not include urea formaldehyde, phenolic resin and melamine resin glue), which are higher than the annual growth rate of 11.5% and 11.8% specified in the "Eleventh Five Year Plan" respectively, and also higher than the growth of the national economy in the same period. It can be seen that the growth of adhesive sales in China is higher than that of production, which indicates that the product value of adhesive in China has also been greatly improved during the "Eleventh Five Year Plan"

China's adhesive tape production increased from 7.3 billion square meters in 2005 to 12.5 billion square meters in 2009, an increase of 71.23%, with an average annual growth rate of 14.57%. Sales increased from 13.2 billion yuan in 2005 to 23.7 billion yuan in 2009, an increase of 79.55%, with an average annual growth rate of 15.75%, higher than the growth rate of 11% and 12% specified in the "Eleventh Five Year Plan" respectively

at the same time, the scale of enterprises continues to expand, and the adjustment of industrial structure has made progress. According to the recent statistics of our association, the number of adhesive and adhesive tape enterprises with sales of more than 100million yuan in 2009 has reached more than 160, including 11 adhesive tape enterprises with sales of more than 500million yuan, and some medium and low-end products are gradually reduced or eliminated

(II) main problems and constraints

1 Industrial structural contradictions are prominent. Most enterprises have low technological innovation and scientific research and development capabilities, backward production technology and equipment, low-grade products, few high-end products, a large gap in product performance and quality compared with developed countries, and the standard level of most products is low, especially the product quality problems of some central enterprises are prominent. This is the main factor restricting the sustained and rapid growth of adhesives and adhesive tapes in China

2. The tasks of energy conservation, emission reduction and environmental protection are arduous. There are many solvent based products with large output, and the rapid growth momentum has not been effectively curbed. The content of solvents or harmful and toxic substances in some products exceeds the standard, and the discharge of three wastes by many small and medium-sized enterprises does not meet the standard

3. With many production enterprises, small scale, wide distribution area and low industrial concentration, it is difficult to concentrate financial, material and human resources to tackle some major scientific and technological projects and key projects, it is difficult to establish a strict and unified product quality supervision mechanism, the market order is not standardized, and fake and inferior products occur from time to time

4. Some main raw materials and related additives are in short supply and expensive. The shortage and high price of some main raw materials and related additives used for adhesives have affected the development of adhesives and adhesive tapes in China, mainly including synthetic resins such as sis, EVA, PA (polyamide), pet, special monomers such as vinyl Tertiary carbonate (vv-10), as well as some additives used with adhesives, such as emulsifiers, thixotropic agents, dehydrators, wetting agents, cross-linking agents, coupling agents, etc

(III) industrial development trend

1 Focus on developing environment-friendly and energy-saving products: water-based, hot-melt, ecological, solvent-free, UV curing, high solid content, biodegradable and easy to recycle and other environment-friendly products

2. Focus on the development of high-tech and special products: all kinds of modified, special, reactive, nano and multi-functional products with high performance, high quality and multi-purpose, especially high-tech products used in emerging industries such as solar energy, wind power generation, rail transit and electronics

3. Enterprises should speed up the development towards large-scale and intensive, and concentrate on chemical industry parks

II. Guiding ideology, basic principles and objectives of development

(I) general idea

thoroughly implement the scientific concept of development, grasp the current and long-term relationship with international vision and strategic thinking, vigorously promote the development of adhesive and adhesive tape industry, promote the upgrading of industrial structure, replace imports, improve self-sufficiency, and embark on a new path of sustainable development

(II) basic principles

1 Adhere to the combination of scientific and technological innovation and industrial revitalization (generally, 300KN hydraulic universal testing machine and 600kN hydraulic universal testing machine should be selected according to different materials), give play to the leading and supporting role of science and technology, accelerate the transformation of growth mode, promote industrial upgrading, increase the proportion of medium and high-end products, and promote product upgrading

2. Adhere to the combination of solving current problems and taking a long-term view, and address both the symptoms and root causes. In accordance with the requirements of key leaps and leading the future, we should strengthen the momentum for development

3. Adhere to the combination of technological transformation and independent innovation, strengthen the digestion and absorption of imported technology, and promote industrial technological progress; Strengthen technological transformation and promote the systematization and integration of industrial technology; We will strengthen research and development of key and cutting-edge technologies and enhance the ability of independent innovation to support industrial development

4. We should adhere to the principle of taking enterprises as the main body, market orientation and the combination of production, study and research, and give play to the fundamental role of the market in allocating resources. So that enterprises can truly become the main body of research and development investment, the main body of the implementation of technological innovation activities and the main body of the application of innovative achievements

(III) overall development goal

1 Output and sales have maintained steady and rapid growth

① during the "12th Five Year Plan" period, there are many variables in the world and China's economic environment; ② The production of adhesives and adhesive tapes in China has been on a large scale, and it is difficult to maintain the high growth rate during the Eleventh Five Year Plan period; ③ Industrial restructuring and scientific and technological innovation is a difficult long-term work, which is difficult to achieve significant results in the short term

therefore, I will propose that the development goals of adhesives in China during the "12th Five Year Plan" (2011-2015) are: the average annual growth rate of production is 10.0%, and the average annual growth rate of sales is 12%. By the end of 2015, the production of adhesives in China will reach 7.17 million tons, and the sales will reach 103.8 billion yuan (equivalent to US $15.97 billion). The development goal of adhesive tape is: the average annual growth rate of output is 7.5%, and the average annual growth rate of sales is 10%. In this way, by the end of 2015, the output of adhesive tape in China will reach 19.3 billion square meters, and the sales will reach 42 billion yuan (equivalent to 6.46 billion US dollars). See Table 1, table 2 and table 3 for details. At that time, the output and sales of adhesives and adhesive tapes in China will rank first in the world

2. Optimize and upgrade the product structure

eliminate some products with backward production capacity and high content of toxic and harmful substances, limit the development of solvent general-purpose adhesives, vigorously develop water-based, hot-melt and other environment-friendly adhesives, vigorously develop high-tech products, and strive to achieve more than 30% of the output value of high value-added products in the industry by the end of 2015. The product quality, also known as additive manufacturing and grade, has been greatly improved, The competitiveness in domestic and foreign markets has been significantly enhanced

3. The development of new products has achieved practical results

the variety of products has increased, especially some high-tech and special products have increased significantly, which can basically meet the needs of multi-level production and consumption in various fields. The output value rate of new products of Enterprises above Designated Size (annual sales of more than 100million yuan) has reached more than 30%

4. Improve and improve the quality assurance system

the system construction of product detection and evaluation, quality assurance and product standards will be strengthened and improved, the quality supervision will be further strengthened, the product quality level will reach a new level, the standard collection rate of key products will reach 100%, the content of toxic and harmful substances in products will be significantly reduced, all of them meet or lower than national and industrial standards, and keep pace with international standards

5. Significant progress has been made in energy conservation, emission reduction and environmental protection

the rapid growth momentum of solvent based products will be effectively curbed; Basically realize the full coverage of low toxic and non-toxic solvents in solvent based products; The consumption of solvent will be reduced by more than 10%. All solvent based product manufacturers will establish waste gas recovery and treatment devices, and strive to reduce the energy consumption per unit product by more than 10% and the consumption of raw materials by more than 5% at the end of the 12th Five Year Plan

6. Brand building has achieved success

it is planned to build 10-12 product brands with good quality, high popularity, strong market competitiveness and strong development momentum, which are well-known brands in the same industry at home and abroad, and the sales revenue of independent brands accounts for more than 60% of the sales

III. development direction and priority theme

(I) key development direction

1 Increase investment in scientific and technological innovation, improve the research and development of new products, and then stop data processing capacity, develop a number of high-tech products and environmental protection and energy-saving products with independent intellectual property rights, and strive to establish scientific research institutes or research and development centers for Enterprises above Designated Size by the end of 2015, with scientific research costs reaching more than 3% of total sales

2. Improve the level of production technology and the means of product quality inspection, improve the stability, reliability, safety and efficiency of products, and strengthen and improve the after-sales service system of products

3. Improve the scale of enterprises and industrial concentration, and strive to reach 150 adhesive enterprises with sales of more than 200million yuan by the end of the 12th Five Year Plan, 15 adhesive tape enterprises with sales of more than 1billion yuan, and the industrial concentration of more than 60%

4. Accelerate the formulation and revision of product standards, and strive to formulate industrial and national standards for more than 80% of products at the end of the 12th Five Year Plan. At the same time, we should vigorously improve the adaptability and progressiveness of the standards, and gradually integrate with the international community

(II) priority theme

1 Optimize the product structure and improve the product grade

by accelerating scientific research and development and technological innovation, and adopting the method of both market regulation and administrative intervention, we will eliminate a batch of backward production capacity and low-grade and low-quality products, reduce and limit the growth of a batch of general-purpose products with serious overcapacity, and promote the development of all kinds of modified, special, reactive, nano and other high-tech products

2. Develop environment-friendly and energy-saving products

take effective measures to curb the rapid growth of solvent-based products, accelerate the development and application of various water-based adhesives and adhesive tapes, and develop environment-friendly and energy-saving adhesives such as hot-melt, solvent-free, ecological, UV curable, low-temperature and constant temperature curing, and high solid content, Gradually reduce the annual growth rate of solvent based adhesives from 11.22% during the "Eleventh Five Year Plan" period to less than 3% in 2015

3. Improve product quality

vigorously improve the stability, safety and reliability of adhesives, sealants and adhesive tape products. Through scientific and technological innovation and process equipment transformation, adopt advanced technology and management, improve the continuous stability and reliability of different batches of product quality, reduce or eliminate unqualified products, ensure that the content of toxic and harmful substances in products meets or is lower than national standards, and strive to meet international standards

IV. key development projects

(I) development, promotion and application of neoprene based water-based adhesives

water is used to replace toluene, ethyl acetate, solvent gasoline, butanone and other organic solvents, and its performance and quality requirements basically meet or exceed the level of solvent based products, so as to realize the safety, environmental protection and energy conservation of such products

(II) development and application of environment-friendly and energy-saving polyurethane adhesive

1 During the 12th Five Year Plan period, China should focus on developing and promoting the application of waterborne polyurethane adhesives

2. The industrialization, promotion and application of solvent-free two-component polyurethane composite adhesive for flexible packaging and the research, development and application of UV or electron beam curing one-component polyurethane composite adhesive for flexible packaging meet the requirements of environmental protection, health, safety and energy conservation in the flexible packaging industry

(III) development and application of high performance biodegradable hot melt adhesive

1 During the 12th Five Year Plan period,